Umuvuduko mwinshi ushyushye umurongo wa Stamping kumurongo wa Ultral Ibyuma Byinshi (Aluminium)
Ibintu by'ingenzi
Umurongo utanga umusaruro wagenewe kunoza inzira yo gukora ibice byimodoka ukoresheje ikoranabuhanga rishyushye. Iyi nzira, izwi ku izina rya kashe ishyushye muri Aziya hanyuma ukande gukomera mu Burayi, bikubiyemo gushyushya ibikoresho byambaye ubusa ukoresheje imiterere ijyanye no gukomera ku buryo bwifuzwa no guhindura icyiciro cyibikoresho by'ibyuma. Ubuhanga bushyushye bushobora gushyirwa mubikorwa muburyo butaziguye kandi butaziguye.
Ibyiza
Kimwe mubyiza byingenzi byimiterere ihatanira nuburyo bwabo buhebuje, butuma umusaruro wa geometries zidasanzwe zifite imbaraga zidasanzwe. Imbaraga nyinshi zo mubice zishyushye zifasha gukoresha amabati yoroshye, kugabanya uburemere bwibigize mugihe ukomeje kuba inyangamugayo no gukora impanuka. Izindi nyungu zirimo:
Kugabanya ibikorwa byo guhuza:Ikoranabuhanga rishyushye rigabanya gukenera gusudira cyangwa gufunga ibikorwa byo guhuza, bikavamo imikorere myiza kandi itezimbere ubunyangamugayo.
Yagabanutse ku mbaraga n'intambara:Inzira ya kashe igabanya ubukana butifuzwa, nkigice cyimiterere nintambara, kugirango bigabanye neza neza kandi bigabanye ibikenewe kubikorwa byinyongera.
Igice gike:Ibice bya kashe bishyushye byerekana inenge nkeya, nko gucamo ibice no gutandukana, ugereranije nuburyo bukonje bwo gukora, bikavamo ibicuruzwa byanonosowe kandi bigabanuka.
Hasi Kanda Tonnage:Kashe zishyushye zigabanya umutwe ukenewe ugereranije nubuhanga bukonje, bigatuma habaho kuzigama no kongera umusaruro.
Guhindura ibintu bifatika:Ikoranabuhanga rishyushye ryemerera guhindura ibintu bifatika bishingiye kubice byihariye bigize igice, byerekana imikorere n'imikorere.
Kongera ibintu bya microstracure:Kashe zishyushye zitanga ubushobozi bwo kuzamura imico yibikoresho, bikaviramo ibintu byahanishwa kandi byiyongereyeho kuramba.
Umusaruro wo kubyara intambwe:Gukubita kashe bikuraho cyangwa bigabanya ingamba zimbere zikora, bikaviramo inzira yoroshye yumusaruro, kuzamura umusaruro, nigihe gito cyo kuyobora.
Gusaba ibicuruzwa
Ibyuma byinshi (aluminium) Umuvuduko mwinshi wa Stempepiri wa Stempepiri usanga usaba mugukora ibinyabiziga byumubiri wera. Ibi birimo amateraniro yinkingi, ibibyimba, imigezi yumuryango, kandi amateraniro ya gari ya moshi yakoreshejwe mumodoka abagenzi. Byongeye kandi, ikoreshwa rya alloys ryateye imbere ryakozwe na kashe rishyushye riragenda riterana mu nganda nka aerospace, kwirwanaho, no ku masoko. Ibi bikoresho bitanga ibyiza byimbaraga nyinshi kandi bigabanije uburemere bigoye kugera kubindi buryo bwo gushinga.
Mu gusoza, ibyuma byinshi (aluminium) Umuvuduko mwinshi wa Stempepiri ushyushye urebera neza kandi neza umusaruro ukora neza wibice byumubiri. Hamwe no gukurura ibikorwa byo hejuru, byagabanijwe ibikorwa byo guhuza, bigabanije inenge, kandi byongerewe imitungo, uyu murongo utanga inyungu nyinshi. Gusaba kwayo kwagura kubikorwa byumubiri byera kubinyabiziga bitwara abagenzi kandi bigatanga inyungu muri aerospace, kwirwanaho, no kugaragara. Shora ibyuma byinshi (aluminium) Umurongo wo hejuru wa Stempping kugirango ugere kubikorwa byihariye, umusaruro, hamwe ninyungu zoroshye mu nganda zifatanije n'inganda zifatanije n'imodoka
Stampping ishyushye?
Gutsimbataza kashe, bizwi kandi nkamakuru akomeye mu Burayi no Gutsindira Gutsindwa Kuri Aziya hanyuma akagira uburyo bwo gukubitwa Ikoranabuhanga rishyushye rikubiyemo gushyushya amabati ya boron (hamwe n'imbaraga za mbere za 500-700 MPA) kuri leta ishishikaza, kandi igashyirwa mu gihe cyo gupfira mu giciro cyihuse, no kumara igihe cyo gupfa.
Ibyiza byo gukanda kashe
Kunoza imbaraga za kalima ya kalima nubushobozi bwo gukora geometries igoye.
Kugabanya uburemere bukoreshwa ukoresheje icyuma cyoroshye mugihe ukomeje kuba inyangamugayo no gukora impanuka.
Yagabanutseho gukenera ibikorwa nko gusudira cyangwa gufunga.
Yagabanutse igice cyinyuma inyuma no kurwana.
Igice gike sinesha nko gucamo ibice.
Munsi ya kanda tonnage ibisabwa ugereranije nubukonje.
Ubushobozi bwo kudoda imitungo ishingiye kubice byihariye.
Ibikorwa byangombwa byimikorere myiza.
Gukora ibikorwa byo gukora hamwe nintambwe nkeya kugirango ubone ibicuruzwa byarangiye.
Izi nyungu zitanga umusanzu rusange, ubuziranenge, no gukora ibikorwa bya kashe ya kashe.
Ibisobanuro birambuye kubyerekeye kashe ishyushye
1.Hot stamping vs kashe ikonje
Kashe zishyushye ni inzira yo gushiraho nyuma yo gushyiraho urupapuro rwicyuma, mugihe kashe ikonje bivuga kashe itaziguye ryurupapuro rwicyuma nta phice.
Kashe ikonje ifite ibyiza bisobanutse hejuru ya kashe ishyushye. Ariko, iragaragaza kandi ingaruka zimwe. Bitewe n'imihangayiko yo hejuru yatewe na kashe ikonje ugereranije na kashe ishyushye, ibicuruzwa bikonje byashyizweho kashe birasakuza cyane kumena no gutandukana. Kubwibyo, ibikoresho bya kashe neza birakenewe kugirango mpishe kashe.
Kashe zishyushye zirimo gushyushya urupapuro rwibyuma ku bushyuhe bwo hejuru mbere yo gukandara kandi icyarimwe bimara mu gupfa. Ibi biganisha ku guhindura byuzuye ibikorwa by'ibyuma by'ibyuma muri Pritensisite, bikaviramo imbaraga nyinshi kuva 1500 kugeza 2000 MPA. Kubwibyo, ibicuruzwa bya kashe bishyushye byerekana imbaraga zisumbuye ugereranije na bagenzi babo ba kashe.
2.Haratage
Gutsimbataza kashe, bizwi kandi nka "kanda akomeye," bikubiyemo gushyushya urupapuro rukomeye rwimbaraga za mbere za 500-600 mPPA kugeza kuri 880 na 950 ° C. Urupapuro rushyuha noneho rwarafashwe umwanda no kuzimya mugupfa, kugera ku gipimo gikonje cya 20-300 ° C / S. Guhinduka kwa Austenite muri Pricensite mu gihe cyo kuzimya byimazeyo imbaraga z'ibigize, bigatuma umusaruro w'ibice byashyizweho n'imbaraga zigera kuri 1500 zirashobora gushyirwa mu byiciro bigera kuri 1500 zirashobora gushyirwaho kashe ishyushye kandi itaziguye.
Mubice bishyushye bishyushye, byamamaye ubusa byagaburiwe bifunze byapfiriye gupfa no kuzimya. Inzira yakurikiyeho harimo gukonjesha, kugata impande zose hamwe na hole gukubita (cyangwa laser gukata), no mu isuku hejuru.
Fitture1: uburyo bwo gutunganya imiterere - Stamping ishyushye
Muburyo bwo gukandagira butaziguye, hashyizweho imbeho mbere yo gupakira mbere yo kwinjira mubyiciro byo gushyushya, kashe ishyushye, gukata imitako, imiyoboro, umwobo, no mu isuku hejuru.
Itandukaniro nyamukuru riri hagati ya kashe itaziguye kandi itaziguye inzira ya kashe iri mumashyirahamwe yubukonje mbere yo gushushanya mbere yo gushyushya muburyo butaziguye. Mu buryo butaziguye, urupapuro rw'icyuma gisuwe mu itanura rishyushya, mugihe mu kaga gakondo kataziguye, ibice bikonje byakozwe neza byoherejwe mu itanura rishyuza.
Inzira igenda yimyanya ishyushye itaziguye mubisanzwe ikubiyemo intambwe zikurikira:
Ubukonje bukora mbere - Gushyushya-Gushyushya Kashe - Kugabanuka kwuruhande no gukubitwa
Fitture2: uburyo bwo gutunganya imiterere - kashe ishyushye
3.Ibikoresho nyamukuru kubice bishyushye birimo itanura rishyushya, kanda ihatanira, hamwe nibikorwa bya kashe
Gushyushya itanura:
Itanura ryo gushyushya rifite ibikoresho byo kurwanya ubushyuhe. Irashoboye gushyushya amasahani menshi ku bushyuhe bwo gusubiza mu gihe cyagenwe, kugera kuri Leta ya austenitic. Ikeneye gushobora guhuza nibisanzwe-bifatika byikora umusaruro uhoraho. Nkuko bilelet yashyushye ishobora gukemurwa gusa na robo cyangwa amaboko ya mashini, itanura risaba gupakira ryikora no gupakurura hamwe nukuri. Byongeye kandi, mugihe ukwirakwiza amasahani adapfukamye, bigomba gutanga uburinzi bwa gaze kugirango wirinde okiside yubutaka no guhanura ibinini.
Kanda Ashyushye:
Itangazamakuru nimbere yikoranabuhanga rishyushye. Ikeneye kugira ubushobozi bwo gukandaba byihuse no gufata, kimwe nibikoresho hamwe na sisitemu yo gukonjesha byihuse. Ubuhanga bwa tekinike bwimashini zishyushye zirenze kure iperereza ridasanzwe. Kugeza ubu, amasosiyete make yonyine yo mu mahanga yamenye igenamigambi ry'ibishushanyo n'ingandaro by'imikorere, kandi byose bishingiye ku bicuruzwa bitumizwa mu mahanga, biba bihenze.
Ibibuno bishyushye:
Ibishushanyo mbonera bishyushye bikora ibyiciro byombi. Mu cyiciro cyo gukora, bimaze kugaburirwa mu cyuho kibambuwe, ifu ihita irangiza inzira yo gukandagira kugira ngo ishyirwaho ry'ibikoresho mbere yuko ibikoresho bihinduka icyiciro cya Martinensike. Noneho, yinjira murwego rwo kuzimya no gukonjesha, aho ubushyuhe buva kumurimo bukomeza kwimurirwa mubutaka. Imiyoboro ikonje yateguwe muburyo butandukanye ikuraho ubushyuhe binyuze mu gukonjesha. Ihinduka rya Marteritike-Austenique ritangira igihe ubushyuhe bwakazi bwagabanutse kugera kuri 425 ° C. Guhinduka hagati ya Martensisite na Austenite birangira iyo ubushyuhe bugera 280 ° C, kandi umurimo wafashwe kuri 200 ° C. Uruhare rwibikorwa bya Mold ni ukubuza kwagura ubushyuhe no kugabanuka mugihe cyo kuyishakisha, bishobora kuvamo impinduka zikomeye muburyo hamwe nibipimo byigice, biganisha ku nkombe. Byongeye kandi, izamura imikorere yo kwimura ikirere hagati yumurimo nubutaka, guteza imbere imipaka yo kuzimya no gukonjesha.
Muri make, ibikoresho nyamukuru byo gukanda kashe birimo itanura rishyushya kugirango ugere ku bushyuhe bwifuzwa, kanda ahanini yo gukonja no gufatanya na sisitemu yo gukonjesha byihuse no guhindagurika.
Umuvuduko ukonjesha ntabwo ugira ingaruka gusa igihe cyo gukora, ahubwo kigira ingaruka kumikorere hagati ya Austenite na Martine. Igipimo gikonje kigena ubwoko bwimiterere ya Crystalline izashyirwaho kandi ijyanye ningaruka zanyuma zumukozi. Ubushyuhe bukabije bwa Boron Sterol bugera kuri 30 ℃ / s, mugihe igipimo gikonje kirenze ubushyuhe bukabije bushobora guteza imbere imiterere yimari ishobora guteza imbere urwego runini. Iyo igipimo gikonje kitari gito ugereranije nigipimo cyo gukonjesha, interankunga zitari abarikira nkabagatarute zizagaragara mumiterere ya parike yakazi. Ariko, hejuru igipimo cyo gukonjesha, nibyiza, hejuru igipimo gikonje kizaganisha ku gucikamo ibice byashizweho, kandi urugero rwuzuye rugomba kugenwa hakurikijwe ibigize ibikoresho nibice byibice.
Kubera ko igishushanyo mbonera cyo gukonjesha kijyanye nubunini bwumuvuduko ukonje, muri rusange umuyoboro ukonje wateguwe neza, kandi biragoye kubona imiyoboro yubushyuhe ntarengwa nyuma yo kurangiza gutakaza. Kugirango wirinde kubungabungwa nububiko bwamashini, uburyo bwo kubika imiyoboro y'amazi mbere yo gutakaza muri rusange.
Kuberako ikora igihe kirekire kuri 200 ℃ kugeza 880 ~ 950 ℃ munsi yubukonje bukabije kandi bushyushye budashira, kandi burashobora kurwanya ubushyuhe bwumuriro butangwa nubushyuhe bwo hejuru hamwe ningaruka za oipide yamashanyarazi. Byongeye kandi, ibikoresho bya fald bigomba no kugira ibumba ryiza rya coolant kugirango urebe neza umuyoboro ukonje.
Gutema no gutobora
Kuberako imbaraga zabice nyuma yo guhagarara hejuru ya 1500mpa, niba bikoreshwa no gukubita bikoreshwa, kandi ibikoresho bisabwa ni binini, kandi gupfa kwambara hamwe birakomeye. Kubwibyo, ibice bya laser byakoreshejwe mugukata impande zose.
4.Mu manota yicyuma gishyushye
Imikorere mbere yo gukanda
Imikorere nyuma yo gukanda
Kugeza ubu, urwego rusanzwe rwibyuma gishyushye ni B1500HS. Imbaraga za tensile mbere yo gukandara muri rusange hagati ya 480-800mpa, na nyuma yo gukandagira, imbaraga za tensile zishobora kugera kuri 1300-1700mpa. Nukuvuga, imbaraga za kanseri yimyaka 480-800mpa yicyuma, binyuze mumigezi ishyushye, irashobora kubona imbaraga za kanseri zigera kuri 1300-1700mpa.
5. Gukoresha ibyuma bishyushye
Gushyira mu bikorwa ibice bya kashe bishyushye birashobora kunoza cyane umutekano wimodoka kandi ukamenya ko umubiri wimodoka wambaye imyenda yera. Kugeza ubu, Ikoranabuhanga rishyushye ryakoreshejwe mu bice by'umubiri byera by'imodoka zitwara abagenzi, nk'imodoka, inkingi, bumper, urugi, ishusho y'ibice.Sper, ishusho y'ibice.
Igishushanyo 3: Ibigize Umubiri Wera bibereye kashe ishyushye
Igishushanyo cya 4: Jiangdong Machinery 1200 ton Ton Ashyushye Umurongo wibinyamakuru
Kugeza ubu, jiangdong mashini ya jiangdong ashyushye ya Sydraulic Ibisubizo byumusaruro byakuze cyane kandi bihamye neza, kandi nkibikorwa bya Shinde y'Ubushinwa bihimbaza komite ishinzwe imashini zishimira Storing Stoment Stoel Stoel na Aluminium, yagize uruhare runini mu guteza imbere iterambere ry'inganda zishyushye mu Bushinwa ndetse n'isi.
